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  • Ludwig Esser Metallbau, GmbH
  • Eifelring 55–59
  • Euskirchen,

About Company

COMPETENT, FLEXIBLE AND RELIABLE As a supplier in the field of sheet metal processing we offer you a wide variety of processing possibilities. Whether you require simple shear cuts, precise press breaks for profiles, complex laser contours with elaborate hole patterns, or even welded assembly groups with extensive post-processing and surface finishing – we will react flexibly and with all the competence gained in over 20 years of experience to meet your requirements. With our range of laser cutting and press braking possibilities up to 12,000 mm, there will be almost no limits regarding the dimension of component parts. Our flexible processing capacities allow for the cost-effective production of single parts as well as small series and larger production lots.

Production and sales programme

A COMPLETE OFFER – MORE THAN JUST TECHNOLOGY Our continuous investments in machinery, buildings and infrastructure enable us to consistently expand our production facilities to meet the rising demands of the market. As a competent partner of renowned companies at home and abroad, we supply e.g. to the following branches of industry: * machine-building and apparatus engineering * extraction technology * steel and container construction * environmental and sewage technology * construction machinery and utility vehicles * facility construction * shipbuilding and waggon construction.

Business Interest

Customer orientation is not just a buzz word for us – our employees have years of experience and are familiar with the latest production methods. They use all their expertise and make any effort to fulfil the wishes and expectations of our customers with respect to quality and delivery dates. We are only satisfied when you are.

Company representing Pictures TOP

Equipment TOP

CUTTING

For many requirements, a shear cut is still the most efficient cutting-off process. Our hydraulic plate shears allow for precise cuts up to a length of 6,100 mm and a thickness of 10 mm. Extensive stocks with the most common steel grades and dimensions – also in accordance with individual customer needs – and in addition to that, an efficient network of competent suppliers will ensure that we can respond quickly to your demands or your calls. In all processing stages, the sheet metals and products will be handled with sufficiently dimensioned overhead cranes and floor conveyors as well as by vacuum lifters. We are of course especially equipped for handling oversize formats.

PRESS BRAKING

With our hydraulic CNC-operated press brakes with work lengths of 3,000 mm, 6,000 mm and 10,000 mm up to 12,000 mm and pressing forces of 800 kN, 3,200 kN, 5,000 kN, 10,000 kN and 20,000 kN, we have the right answer to nearly all requirements. A number of special tools enable the production of complex profiles. Special upper and lower tool kits are particularly adjusted to process high-strength and wear-resistant sorts of steel with high resilience. A unique adjustable lower tool on our biggest press brake with a working length of 12,000 mm and a pressing force of 20,000 kN reduces the set-up time to a minimum. Needless to say that when processing stainless steel we make sure that ferritic inclusions will be avoided by using special equipment and by taking extra care during handling and production.

LASER CUTTING

Our highly dynamic laser cutting machines enable maximum precision up to a format of 3,000 mm in width and 12,000 mm in length with exceptionally high cutting speeds. We will cut sheet metals with a thickness of up to 25 mm in steel, 20 mm in stainless steel (oxide free, of course) and 10 mm in aluminium alloys. The outstanding and nearly perpendicular edge quality allows in most cases a subsequent welding without rework. Complicated hole patterns can be produced economically, independently of the lot size. The signing of crack lines, markings and auxiliary lines for the following work steps make this method even more cost-effective. The heat insertion is low which makes it easier to cut threads subsequently. Don’t settle for anything less. Regarding the position tolerance, we guarantee a positioning accuracy of +/- 0.1 mm and a repeat accuracy of +/- 0.05 mm.

PRODUCTION OF ASSEMBLY GROUPS

Our range of offers is completed by the production of entire assembly groups with certified welders and skilled engineer workers. As a customer, you can decide how far you want our prefabrication to go. If you wish, for example, we will have the needed component already coated and deliver it with our forwarding agent right to the place of installation – no matter if this is at home or overseas. Our welders are certified according to DIN EN 287-1. Of course we have the required manufacturer qualification for welding component parts according to DIN 18800-7:2002-09 class C (»Limited Form of Verification«). We are using the most common welding methods, such as MIG, MAG and TIG. Our overhead cranes are designed for unit weights of up to 10 metric tons. Of course we also do further processing such as drilling, counterbore milling, thread cutting, bevelling and preparing weld seams. For possible further surface treatments such as wet and powder coatings or galvanising, we work with long-time partner companies.

CAD-PROGRAMMING

We will be glad to assist you with the proper configuration of your construction, right from the design phase. In this way we will help you to find the option which is most cost-effective and at the same time meets all constructive requirements. It goes without saying that your data is in safe hands with us. Our information technology is always kept up to date and allows unproblematic data exchange in any common CAD data format. Filing, data administration and backups are well-established elements of our quality management.

LOGISTIC

Working together as business partners means to us that we will also be organising freight logistics for you. As a rule, we use our forwarding agent who will pick a suitable means of transport so that the manufactured goods can usually be delivered overnight. We will of course also be happy to coordinate the delivery with your contract forwarding agent. Our service also includes issuing required customs documents or loading the goods into overseas containers.

Company Information
Company name Ludwig Esser Metallbau
Legal form GmbH
Company type Manufacturer
Service
PDF
Qualification of the company
Welding standard DIN 18800-7:2002-09 class C
for products with document on material tests EN 10204/3.1
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